Food-safe PVC tubing for fruit gummies and chewy candies: Why PUR tubing systems are often the better choice!

Food-Grade PVC Hoses in the Confectionery Industry? Requirements for Sticky Substances

Smooth, dead-space-free interior lining for demanding food processing applications

The production of fruit gummies and chewy candies places high demands on conveying system components. Gelatin mixtures, fruit concentrates, glucose syrup, and flavored sugar mixtures are highly viscous and sticky and can accumulate in dead spaces or on irregularities in the inner wall of the hose. A food-grade PVC hose may be suitable depending on the design, certification, and process parameters. However, for certain media and requirements, PUR, PE, PTFE, PFA, or FEP may be the more technically appropriate choice. This helps reduce process risks and avoid unnecessary costs in food production.

Food-grade PVC hoses are widely used in the food industry and are approved for many applications. However, when handling highly viscous, hot, or highly sticky confectionery mixtures, the requirements for cleanability, connection technology with minimal dead space, a permanently smooth inner surface, and chemical resistance to flavorings, acids, or potential solvent components in fruit mixtures become more stringent.

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Audit-Compliant Master-PUR DualFlow—More Innovative Than Any PVC Hose

Well-prepared for audits and inspections in food and confectionery production

Want to pass your audit with ease? Hygienic, traceable, and application-specific Masterflex SE hose systems provide a reliable foundation for audits and inspections in food production. As a leading manufacturer of food-grade hoses, the Masterflex Group is continuously expanding its portfolio for the food, beverage, and pharmaceutical industries. Thanks to the group’s combined expertise, a wide range of safe standard and custom solutions for food-compliant hose systems is available.

A food-grade PVC hose can—provided it meets the necessary compliance requirements and is used under suitable process conditions—be a viable solution. For sensitive, specialized, highly viscous, sticky, and hygiene-critical confectionery mixtures, however, the material alone is not the only factor: the internal contour, cleanability, connection technology, and the design of the entire conveying line are also crucial.

High-tech hose connection with advantages over standard PVC hoses

With the Master-PUR DualFlow 1.6 Food A, Masterflex Group offers a state-of-the-art solution for demanding food and pharmaceutical processes. The food-grade PUR hose is certified in accordance with Regulation (EU) No. 10/2011, including all current amending regulations. Its thermoplastic inner liner is completely smooth, with no sharp edges or dead spaces—ensuring a hygienically optimized product flow for fruit gum, gelatin, fruit, and syrup mixtures.

  • Seamless, smooth inner liner for optimal hygiene and product flow
  • Versatile material combinations—customizable, for example, for abrasion or chemical resistance
  • Thermoplastic lining in various Shore hardnesses for maximum flexibility
  • Customizable options for color, lubricity, and additives

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Sometimes a food-grade PVC hose is unsuitable—extraction of chemical vapors

PVC, PUR, PE, PTFE, PFA, FEP, UHMWPE? Masterflex Group can advise you on precision-engineered, high-performance plastics. During chemical process steps in pharmaceutical manufacturing, any vapors generated must be safely captured and reliably vented. Media-resistant cleanroom hose systems made of high-performance plastics such as PUR, PFA, PTFE, etc., are important not only for air distribution but also for facilitating the controlled extraction of industrial vapors.

Food industry Food-safe hose line Masterduct

Food-grade does not necessarily mean suitable for use

Two types of tubing can comply with EU Regulation 10/2011, yet their approvals differ. Some PVC food-grade hoses only cover simulants A, B, and C, with a maximum of 10 hours of contact at 40 °C. They are therefore not automatically suitable for fatty foods or dry pet food. Master-PUR Food, on the other hand, covers A, B, C, D1, and D2. Migration tests were conducted under OM3 conditions at temperatures up to 70 °C; for repeated contact, the hose is specified for up to 100 °C for a maximum of 15 minutes.

If your process exceeds the typical operating limits of a food-grade PVC hose

Whether a PVC food-grade hose, a PUR hose, or a specialty hose made of PTFE or PFA is the right choice for your process depends on a number of factors: the medium being conveyed, the process temperature, the cleaning requirements, the operating pressure, and the desired hygienic design of the entire conveying line. The Master-PUR DualFlow 1.6 Food A has proven itself in numerous confectionery applications as a reliable solution for conveying highly viscous fruit gum, gelatin, and chewy candy mixtures. If your process exceeds the typical operating limits of a food-grade PVC hose—particularly with regard to temperature, stickiness, hygiene requirements, or CIP compatibility—PUR often offers the technically superior alternative.

Alternatives to food-grade PVC tubing

The Masterflex Group evaluates the optimal solution for each application, regardless of the material. In addition to PVC food-grade tubing, other materials are used in the confectionery industry that offer different advantages depending on the medium, temperature, pressure requirements, and cleaning protocol: PUR = good sliding properties, abrasion-resistant, very flexible | PE = lightweight, chemically resistant | PTFE = highest chemical resistance, non-stick | PFA = like PTFE, more flexible | FEP = high transparency, chemically inert.

Food-safe food hoses from Masterduct Food & Pharma, food industry

The Right Answers to Important Questions

When selecting a hose for your food or pharmaceutical application, don’t just ask, “Is the PUR hose food-grade?” But also: What types of food are covered? What are the applicable temperature and contact time limits? Does the certification exactly match the hose being used? Compliance must always be tailored to the specific application.
For pharmaceutical applications, a separate evaluation of the material and process is also required.

Safe Production with Reliable PUR Hose Assemblies - Engineering Services

Standard solutions not enough? With our engineering services, we develop custom hose assemblies tailored to your process requirements. Selecting the optimal hose material always depends on the specific process. Masterflex Group provides material-neutral advice and works with the customer to analyze which hose material and system design offers the best combination of hygiene, reliability, cleanability, and cost-effectiveness for the respective confectionery application. 

PVC-Free - Circular Economy for Hoses and Connection Systems

For us, it’s not just about quality and safety—it’s also about environmental responsibility. With our first Cradle to Cradle-certified spiral hose and a smooth hose made from biodegradable polymers, we’ve already made significant strides toward a functioning circular economy. The new Master-PUR DualFlow 1.6 Food A is also recyclable when sorted by material—making it an important step toward sustainable, environmentally friendly hose solutions.

Technical hoses, food-safe hoses and suitable connection technology, consulting situation Food & Beverag, Food & Pharma, food industry

Fitting Technology and Hose Connectors for Food-Grade Hoses

Our hose technology ensures that the hose is completely free of sharp edges. Furthermore, seamless transitions prevent media residues from accumulating inside the hose line, thereby ensuring efficient food and beverage production. Precise transitions are particularly crucial when transporting abrasive media or liquids. Improper connections increase the risk of bacterial contamination.

Technical hoses, food-safe hoses and suitable connection technology, consulting situation Food & Beverag, Food & Pharma, food industry

Are food-grade PVC hoses less suitable than PUR hoses? Hygiene and product flow requirements

The terms “food-safe” and “food-compliant” describe whether a hose meets the legal requirements for contact with food—for example, in accordance with EU Regulation (EC) No. 1935/2004, FDA 21 CFR, or other food safety standards. A PVC food-grade hose can meet these requirements under certain conditions.

These requirements can be met with particular reliability using holistically designed, compliant food and pharmaceutical hose systems as well as product solutions from the Masterflex Group. The hose assembly—even as a custom-designed special solution—combined with the appropriate connection technology and precisely fitting connectors, forms a high-performance and safe system for food processing. However, it is not just material approval that determines actual suitability for the process, but rather the complete flow and hygiene design of the conveying line.

In confectionery production, the following core requirements apply in particular to hygienic hose systems:

  1. Seamlessly smooth inner surface: No pores, cracks, or irregularities where product residues can accumulate.
  2. Dead-space-free design: Connections, couplings, and transitions without areas where product can accumulate.
  3. Cleanability (CIP/SIP): Compatibility with standard cleaning agents and temperatures.
  4. Chemical resistance: Resistance to flavors, acids, enzymes, and cleaning agents.
  5. Mechanical stability: Dimensional stability at operating pressure and temperature—without wall deformation.
  6. Food-grade certification: Verifiable compliance with relevant standards and regulations.
  7. Sufficient flexibility: Easy handling of the plastic hose, as well as precise-fit connections and contact surfaces that come into contact with the medium.

A food-grade PVC hose can meet some of these requirements. However, for highly viscous, sticky, temperature-sensitive, or generally demanding confectionery mixtures, PUR hoses from the Masterflex Group offer advantages in many applications—for example, due to smooth inner surfaces, increased abrasion resistance, and a wide temperature tolerance.

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When a food-grade PVC hose isn't enough: Master-PUR DualFlow 1.6 Food A

The Master-PUR DualFlow 1.6 Food A is a polyurethane (PUR) hose designed for demanding applications in the food industry. Its seamless, smooth inner surface promotes hygienic product flow and facilitates cleaning. When combined with suitable connection technology, a hygienic hose system with minimal dead space can be created. The robust hose construction is designed for conveying highly viscous media such as gelatin mixtures, fruit purees, and sugar syrups.

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Product Image: Master-PUR Dualflow Food
Product image: Master-PUR Dualflow combiflex PU loose flange

Food-grade does not necessarily mean suitable for use

Although two hoses may both comply with EU 10/2011, they may still be approved for different types of food, temperatures, and contact times: For example, some PVC hoses only cover categories A, B, and C for a maximum of 10 hours at 40 °C, while Master-PUR Food from Masterduct also covers categories D1 and D2 under specified conditions. Compliance must always be tailored to the specific application.


FDA-approved food-grade plastic tubing

Do you manufacture products or build equipment for the food industry? Masterflex Group develops FDA-compliant hose and connection solutions for demanding processes in the food and pharmaceutical industries. Whether in food manufacturing and processing, in filling systems, or in pharmaceutical production environments: Our food-grade hoses stand for quality, safety, and technical performance. Learn more

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Fluid Systems, Bearing and Cooling Systems

Whenever highly sensitive media must be safely conveyed, stored, temperature-controlled, or metered, the quality of the hose solution is critical to process stability, product protection, and system reliability. This is especially true for applications in which chemical resistance, high purity, and robust material performance are essential.

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Tablet, Powder, and Capsule Production

Pharmaceutical products such as capsules or tablets must be handled and transported with particular care. When active ingredients are used in pharmaceutical production to create precisely dosed tablets, capsules, or liquid medications, every step of the process must function accurately, hygienically, and with absolute reliability. 

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In the factory: Two people fill a container using a hose

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Marc Julian Ott, presents food-safe hoses and connections for the food industry and food production from Masterduct

Connection technology for more than just food-grade PVC hoses

Connect food-grade plastic hoses using flexible connection technology!

Our hose technology ensures that the hose is completely free of sharp edges. Furthermore, seamless transitions prevent media residues from accumulating inside the hose line, thereby ensuring efficient food and beverage production. Precise transitions are particularly crucial when transporting abrasive media or liquids, such as in the confectionery industry.

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Hoses for the Food and Pharmaceutical Industries – Your Point of Contact

We look forward to receiving your inquiry regarding food and pharmaceutical hoses.

Please use our contact form or reach out to our segment leader, Marc-Julian Ott. We'll get back to you as soon as possible.

Portrait: Marc-Julian Ott Technical Sales Consultant at Masterduct

Marc-Julian Ott
,Segment Leader, Life Sciences

Cell:
+49 209 970 779 10

Send an email

 

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Frequently Asked Questions About Food-Grade PVC and PUR Hoses

  • Are food-grade PVC tubes suitable for use in the production of fruit gummies and chewy candies?

    Food-grade PVC tubing may be suitable for food applications if it is approved for food contact and is compatible with the product, temperature, and cleaning process. However, for highly viscous and sticky confectionery mixtures, material approval alone is not sufficient. For fruit gum, gelatin, fruit, and syrup mixtures, a PUR-based hose system solution may be the more suitable choice—especially when a smooth inner surface and hygienically optimized processes are a priority.

  • When is a PUR hose better than a food-grade PVC hose?

    A food-grade PVC hose is not automatically the best solution for every application. When dealing with hot, sticky, or residue-prone media, factors such as cleanability, internal contour, connection technology, and the entire conveying route are crucial—in addition to food compliance. The Master-PUR DualFlow 1.6 Food A was developed for demanding food and beverage processes and features a seamlessly smooth, edge-free, and dead-space-free thermoplastic inner lining.

  • Why is a smooth inner lining important for fruit gum and gelatin mixtures?

    Fruit gum, gelatin, and sugar mixtures are viscous and can accumulate on edges, transitions, or uneven surfaces within the hose system. A smooth inner contour with as few dead spaces as possible promotes a consistent product flow and helps reduce potential areas where residue can accumulate. For this reason, a Masterflex Group PUR hose with a hygienically optimized inner lining may be the more technically sound solution for confectionery processes compared to a standard PVC hose. Above all, the system solution consisting of the hose and precisely fitting connection technology is crucial here.

  • What requirements apply to food-grade tubing in the confectionery industry?

    For a hose—typically made of plastic—used in the confectionery industry, the actual process conditions are decisive: the conveyed medium, viscosity, temperature, pressure or vacuum, cleaning procedures, connections, and regulatory requirements. The Master-PUR DualFlow 1.6 Food A from Masterflex SE is certified in accordance with Regulation (EU) No. 10/2011, including current amending regulations, and can be custom-designed for demanding food processing applications. In addition, this innovative hose solution offers an interface for precisely matched connectors and equipment. Engineering Services allow for even greater customer-specific customization.

  • Can PUR hoses from the Masterflex Group be used for high-viscosity food products?

    a, Masterduct develops PUR-based hose solutions for demanding conveying applications in food and beverage processes. The Master-PUR DualFlow 1.6 Food A is particularly well-suited for the hygienically optimized transport of highly viscous and sticky media such as gelatin, fruit, and syrup mixtures. The design can be tailored to the medium, process parameters, connection configuration, and plant conditions.

  • How does Masterduct help in selecting a food-safe alternative to PVC hoses?

    Masterduct evaluates not only the individual hose but the entire conveying system. Among other factors, the company considers the medium, formulation, viscosity, temperature, cleaning requirements, fittings, and the specific production environment. If food-grade PVC hoses are not the optimal choice for a specific process, Masterduct’s Engineering Service develops a suitable hose and connection solution—for example, based on PUR using Master-PUR DualFlow 1.6 Food A, Master-PUR Food, or alternative product series.

  • We handle a sticky fruit gum or gelatin mixture: Which hose is suitable for the temperature, cleaning cycles, and available connections—and which model minimizes product residue in the system?

    For this application, the hose should not be selected based solely on material. The actual viscosity of the mixture, product temperature, delivery pressure, cleaning procedures, and the existing connections and transitions are all critical factors. For sticky confectionery mixtures, an interior contour that is as smooth as possible, with minimal sharp edges and dead spaces, is particularly important to prevent product residues from accumulating as easily.

    The Master-PUR DualFlow 1.6 Food A from global market leader Masterflex SE is designed for such demanding food processing applications. Its seamlessly smooth thermoplastic inner liner promotes uniform product flow and reduces potential areas for buildup. The specific hose assembly—and, upon request, the appropriate connector—is tailored to the medium, the system, and the cleaning protocol.

  • What documentation and test certificates do we need from the supplier so that the hose can be approved internally for our food processing operations by Quality Assurance, Purchasing, and, if necessary, customer audits?

    For internal approval, a declaration of conformity for food contact, details on the material used, technical data sheets, and information on temperature, pressure, and media resistance are generally required. Depending on the application, additional documentation regarding cleanability, the joining technology used, and traceability may also be relevant.

    Master-PUR DualFlow 1.6 Food A is certified in accordance with Regulation (EU) No. 10/2011, including current amending regulations. Masterduct also provides support for application-specific design and supplies the information required for technical evaluation and documentation on a project-by-project basis.

  • Can we request sample hoses for maintenance or project management—and are framework agreements possible?

    Test runs and sample hoses can generally be useful for the technical evaluation of a hose solution—especially if the pumped medium, temperature, cleaning requirements, connections, or installation conditions need to be tested in advance under real-world conditions. The Masterflex Group often offers prospective customers samples in advance. Please feel free to contact our expert sales staff with your inquiry for advice. Whether sample hoses are available and which model is suitable for testing will be determined on a project-by-project basis in consultation with Masterduct Sales. Framework agreements for recurring needs, specific hose types, or planned call-offs can also be reviewed on a case-by-case basis. Binding commitments regarding scope, terms, and delivery times will be provided once the specific requirements have been clarified.

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